How the numbers work
The calculator uses these formulas:
- Total warp threads = fabric width × threads per inch × pattern repeat
- Weft threads per inch = threads per inch (assuming balanced weave; adjust for weft-faced patterns)
- Knot spacing = 1 ÷ threads per inch (distance between warp knots on the apron rod)
- Tension adjustment = 1 + (yarn wraps per inch ÷ 100) (thicker yarn needs slightly higher tension)
These are starting points. Always sample before warping a full project.
Common mistakes
- Forgetting to add extra warp for loom waste and fringe. Add 10-20% to total warp length.
- Using the same TPI for warp and weft when the pattern is weft-faced. Reduce weft TPI by 20-30%.
- Not accounting for yarn stretch. Elastic yarns may need lower tension.
- Ignoring selvedges. Add 2-4 extra warp threads on each side for stability.
Troubleshooting
- If the fabric is too stiff, reduce TPI by 2-4 threads.
- If the fabric is too loose, increase TPI or use a thicker weft.
- If knots are slipping on the apron rod, use a lark's head knot and double the spacing.
- If tension feels uneven, check that the warp beam is evenly wound.
Example scenario
You want a 20-inch wide scarf with a balanced plain weave. Your yarn wraps 20 times per inch. You choose 12 TPI. The calculator shows 240 warp threads, 12 weft threads per inch, knot spacing of 0.083 inches (about 1/12 inch), and a tension factor of 1.2. You would warp 240 threads, plus selvedges and waste.